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Высококачественный полиэфиркетон (PEEK) Высокотемпературные термопласты и инженерные пластмассы CAS 29658-26-2

Высококачественный полиэфиркетон (PEEK) Высокотемпературные термопласты и инженерные пластмассы CAS 29658-26-2

Polyether ether ketone (also known as PEEK) is a semicrystalline performance thermoplastic with high temperature, chemical, wear, and creep resistances and excellent strength properties. PEEK is part of a much larger class of polyaryletherketone (PAEK) polymers which include polyether ketone (PEK), polyether ether ketone ketone (PEEKK), polyether ketone ketone (PEKK), and others. However, PEEK is the most well-known polymer among variants.
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У нас есть PEEK Полиэфирэфиркетон CAS 29658-26-2. Готов к быстрой отгрузке. Выглядит как белый порошок. Это прочный инженерный пластик.
CAS: 29658-26-2
EINECS:
Код ТН ВЭД: 2942000000
Молекулярная формула: [OC6H4OC6H4COC6H4]n
Этот PEEK Полиэфирэфиркетон CAS 29658-26-2 - полукристаллический пластик. Он очень прочный. Устойчив к химикатам. Но не смешивайте с сильными кислотами при нагреве. Это плохо кончится.
PEEK Полиэфирэфиркетон CAS 29658-26-2 используют для прочных деталей. Он сохраняет свойства даже при высоких температурах на производстве.
Применение PEEK:
1. Детали самолетов и ракет
2. Изоляция проводов (не плавится)
3. Долговечные автозапчасти
4. Промышленное оборудование
5. Медицинские импланты
Основные сферы использования:
① Авиационные и космические компоненты
② Электроизоляционные материалы
③ Термостойкие автодетали
④ Оборудование для химических заводов
⑤ Хирургические инструменты
⑥ Подшипники и шестерни (для тяжелых условий)
Все предложения короткие и информативные, как вы просили.

 

Benefits of Polyetheretherketone (PEEK) CAS 29658-26-2

High Temperatures Resistance
PEEK with high performance engineering thermoplastic is a high temperature resistant advanced thermoplastic material.As with high performance along with thermal conductivity even at very high temperatures PEEK can maintain high strength with operating temperature and can reach a high glass transition temperature of 143 degrees Celsius and melting point (334°C).It can withstand short-term working temperatures of up to 300°C and continuously use high temperatures of 250°C. This is one of the reasons why PEEK materials can be used where heat resistance is a concern.

 

Good Mechanical Properties
PEEK has the best fatigue resistance of any resin, and the combination of excellent mechanical strength properties and fatigue resistance is the most outstanding of all plastics, with performance not inferior to that of some alloys with hence the mechanical properties. As the mechanical strength is continuous in all processing conditions.

 

Wear Resistance And Lubricity
PEEK polymers or polyetheretherketone peek and their composites all have excellent wear resistance, with some PEEK having extremely low coefficients of friction and wear.Polyetheretherketone peek has excellent sliding characteristics, especially in the bearing field. Its own sliding properties greatly reduce the coefficient of friction or known as a low coefficient, allowing certain parts to operate without lubricants and also in media such as water, weak acids, and alkalis.

 

Chemical Resistance (Corrosion Resistance)
Polyetheretherketone peek has a stable chemical resistance. It is chemically resistant to chemicals, acids, concentrated sulfuric acid, alkalis, organic solvents and other chemicals, and various atmospheres.PEEK has corrosion resistance, corrosion resistance usually refers to the ability of the metal to resist the corrosive and destructive effects of surrounding media.PEEK belongs to the field of Peek plastic and polymer materials, its material composition, chemical properties, organization and morphology determine it can improve intergranular corrosion, improve corrosion resistance, corrosion resistance and nickel steel are similar.

 

Flame Resistance
PEEK is a linear aromatic semi-crystalline polymer with its own flame retardant properties.Polyetheretherketone peek has been tested for flame retardancy (UL94 test, vertical burn rate test and self-extinguishing time test), and a 1.45mm sample without any additives has a burn rate of V-0, which is the highest flame retardancy level.PEEK is used in building materials, vehicles and appliances that require high flame retardancy and aqueous environments.

 

Irradiation Resistance
PEEK materials in the role of gamma radiation to maintain their original performance, the ability to resist gamma irradiation is very strong, many polymer materials after radiation can still maintain stable performance.This is more than the general-purpose resin in the best resistance to irradiation of polystyrene. When it be made into γ irradiation dose of 1100Mrad can still maintain good insulation capacity of the high-performance wire.

 

Application of Polyetheretherketone (PEEK) CAS 29658-26-2

 

Automotive Industry
There is a growing trend to replace more and more metal parts with plastic ones or other materials such as carbon fibre. PEEK's mechanical properties over a wide temperature range make it useful in the manufacture of car components such as seals, washers and bearings.

 

Aerospace Industry
Even though aluminium is the material of choice for the aerospace industry, PEEK can still find application in some aircraft since it is lighter than aluminium. The only drawback is that PEEK is quite expensive to manufacture, yet it has even better recyclability than aluminium.

 

Medical Applications
PEEK is insoluble in most polymeric solvents and also does not undergo hydrolysis, even at high temperatures. This, coupled with PEEK's relative inertness to chemical reactions, means that it is perfect for biomedical applications where constant sterilisation at high temperatures is important. It also finds application as dental implants when it is reinforced with carbon fibres. 

 

Electrical/electronic Applications
PEEK is an excellent electrical insulator and retains its mechanical properties at high temperatures. It can thus find application in electrical instruments that operate at high temperatures, such as soldering machines.

 

Future Applications
PEEK has potential in the food packaging industry after approval from the US Food and Drug Administration. It is also replacing stainless steel in impeller wheels for regenerative pumps because it offers less noise and improved wear resistance.

 

How To Choose Polyetheretherketone (PEEK) CAS 29658-26-2
Высококачественный полиэфиркетон (PEEK) Высокотемпературные термопласты и инженерные пластмассы CAS 29658-26-2
Полиэфиркетон
Полихиркетон (ПОДСМАТРИВАТЬ)
Высококачественный полиэфиркетон (PEEK) Высокотемпературные термопласты и инженерные пластмассы CAS 29658-26-2

Understand Application Requirements

First, you need to understand your application requirements. PEEK materials come in many different grades and properties, so you'll need to choose the most appropriate grade based on your application needs. For example, if you need a material with high wear resistance, you can choose carbon fiber reinforced PEEK. If you need to use it in a high temperature environment, you can choose PEEK with high thermal stability.


Consider Working Conditions

Understanding the operating conditions of your application is another important factor in selecting the right PEEK material. For example, if you need a material that is chemically resistant, you can choose PEEK material that has good chemical resistance. Likewise, if you need to use it in a high temperature environment, you need to choose a PEEK material that can withstand such temperatures.


Consider Cost Effectiveness

Although the price of PEEK material is relatively high, it can greatly improve the service life and performance of the product. Therefore, you need to consider cost-effectiveness when choosing PEEK materials. You can choose the most suitable material by comparing the cost and performance of different grades of PEEK materials.


Choose The Right Supplier

Choosing the right supplier is another important factor in choosing the right PEEK material. You need to choose a supplier with a good reputation and after-sales service to ensure that you can get high-quality PEEK materials and excellent services.In summary, choosing the right PEEK material requires consideration of multiple factors, including application requirements, working conditions, cost-effectiveness, and suppliers. Only by comprehensively considering these factors can you choose the most suitable PEEK material to ensure your product has excellent performance and service life.

 

Process Of Polyetheretherketone (PEEK) CAS 29658-26-2
 

Machining

PEEK can be machined using conventional techniques such as turning, milling, drilling, and grinding. However, due to its high crystallinity and strength, PEEK is a complex material to machine, and special tooling and cutting conditions are required to avoid material deformation, chipping, or cracking.

Additive Manufacturing

PEEK can be processed through various additive manufacturing techniques such as fused deposition modeling (FDM), selective laser sintering (SLS), and stereolithography (SLA). These techniques involve building up the material layer-by-layer using a computer-controlled process. Additive manufacturing of PEEK parts can provide benefits such as complex geometry, reduced lead time, and reduced waste. However, the cost of PEEK powder and equipment for additive manufacturing can be high.

Molding

PEEK can be processed through injection molding, compression molding, or transfer molding. Injection molding is the most commonly used method, which involves melting the PEEK pellets and injecting them into a mold cavity under high pressure. Compression molding consists in placing the PEEK material into a preheated mold and applying heat and pressure to mold the material into shape. Transfer molding involves melting the PEEK material in a separate chamber and then transferring it to the mold cavity under pressure.

 

Polyetheretherketone (PEEK) CAS 29658-26-2 Materials Properties
 

PEEK High Temperatures Resistance
PEEK with high performance engineering thermoplastic is a high temperature resistant advanced thermoplastic material.As with high performance along with thermal conductivity even at very high temperatures PEEK can maintain high strength with operating temperature and can reach a high glass transition temperature of 143 degrees Celsius and melting point (334°C).It can withstand short-term working temperatures of up to 300°C and continuously use high temperatures of 250°C. This is one of the reasons why PEEK materials can be used where heat resistance is a concern.

 

Good PEEK Mechanical Properties
PEEK has the best fatigue resistance of any resin, and the combination of excellent mechanical strength properties and fatigue resistance is the most outstanding of all plastics, with performance not inferior to that of some alloys with hence the mechanical properties. As the mechanical strength is continuous in all processing conditions.

 

PEEK Wear Resistance And Lubricity
PEEK polymers or polyetheretherketone peek and their composites all have excellent wear resistance, with some PEEK having extremely low coefficients of friction and wear.Polyetheretherketone peek has excellent sliding characteristics, especially in the bearing field. Its own sliding properties greatly reduce the coefficient of friction or known as a low coefficient, allowing certain parts to operate without lubricants and also in media such as water, weak acids, and alkalis.

 

PEEK Chemical Resistance (Corrosion Resistance)
Polyetheretherketone peek has a stable chemical resistance. It is chemically resistant to chemicals, acids, concentrated sulfuric acid, alkalis, organic solvents and other chemicals, and various atmospheres.PEEK has corrosion resistance, corrosion resistance usually refers to the ability of the metal to resist the corrosive and destructive effects of surrounding media.PEEK belongs to the field of Peek plastic and polymer materials, its material composition, chemical properties, organization and morphology determine it can improve intergranular corrosion, improve corrosion resistance, corrosion resistance and nickel steel are similar.

 

How to Maintain Polyetheretherketone (PEEK) CAS 29658-26-2

 

 

Keep PEEK Clean and Dry
PEEK is a highly hygroscopic material, which means that it readily absorbs moisture from the surrounding environment. Moisture can have a significant impact on the properties of PEEK, leading to reduced mechanical strength, increased brittleness, and other issues. To prevent these problems, it's essential to keep PEEK clean and dry at all times. Store PEEK in a cool, dry location, and use gloves and other protective equipment to prevent contamination from skin oils and other substances.

 

Use the Right Tools and Equipment
PEEK is a tough, durable material that can be challenging to machine and fabricate using conventional tools and equipment. When working with PEEK, it's essential to use the right tools and equipment to achieve the best results. Use sharp, high-speed cutting tools, and use plenty of coolant to prevent overheating. Avoid excessive feed rates and depth of cut, which can cause the material to deform or crack. Additionally, consider using dedicated equipment and tooling designed specifically for working with PEEK.

 

Mind the Coefficient of Thermal Expansion
PEEK has a relatively high coefficient of thermal expansion, which means that it expands and contracts more than many other materials in response to changes in temperature. This can cause problems in certain applications, such as when PEEK is used in conjunction with other materials that have different coefficients of thermal expansion. When designing parts and assemblies that incorporate PEEK, be sure to account for its coefficient of thermal expansion and take steps to mitigate its effects.

 

Choose the Right Processing Method
PEEK can be processed using a variety of techniques, including injection molding, extrusion, and machining. The choice of processing method will depend on the specific application and the desired properties of the finished product. Injection molding is often preferred for high-volume production of complex parts, while machining is best suited for low-volume production or prototyping. Extrusion can be used to produce PEEK tubing and other simple shapes.

 

 
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FAQ
 

Q: How Is Polyether Ether Ketone (PEEK) Made?

A: PEEK can be made using different organic synthesis methods, but a standard process is a step-growth polymerization generated by the dialkylation of bisphenolate salts. For example, PEEK can be created via the nucleophilic substitution of 4,4' – difluorobenzophenone with hydroquinone in the presence of an anhydrous carbonate salt conducted in a polar aprotic solvent with a high melting temperature (commonly diphenyl sulfone). Despite being a mouthful, this is a simplified version of the complete synthesis, and many companies use proprietary mechanisms to enhance specific materials characteristics for intended applications. Regardless of the particular mechanism, PEEK is built using a stiff aromatic polymer base, contributing to its high temperature and wear resistances compared to other polymers.

Q: What Are the Grades of Polyether Ether Ketone (PEEK)?

A: There are both general and brand-specific grades of PEEK; however, there are four primary PEEK grades across industry:

Q: Unfilled PEEK,

A: 30% Glass Filled PEEK
30% carbon Filled PEEK
Bearing grade PEEK (also known as PTFE PEEK, carbon fiber-reinforced with graphite PEEK, Ketron® HPV, etc.).
Unfilled PEEK is the general-purpose form of PEEK plastic and is, therefore, the most common grade. Unlike other grades, unfilled PEEK is highly pure and is unreinforced with other constituents. Unfilled PEEK has the highest elongation, toughness (not to be confused with strength), and fatigue resistance of all PEEK grades. Unfilled PEEK complies with FDA regulations and is approved for repeated food contact and medical applications inside and outside the body. Unfilled PEEK comes in various color options but is primarily found in white, light brown/tan, and black.

Q: What Are the Characteristics of Polyether Ether Ketone (PEEK)?

A: The characteristics of PEEK plastic are its high-temperature performance, wear and chemical resistances, stability in water-bound environments, and outstanding strength/toughness properties. PEEK was invented to be used in high-temperature environments and, as a result, can remain operational in temperatures beyond 500 °F. Even when melted, PEEK displays low smoke and toxic gas emission and does not readily catch fire. PEEK has an exceptional strength-to-weight ratio and excellent thermal conductivity and lubricity needed for bearing applications compared to other plastics.

Q: What Are the Advantages of Polyether Ether Ketone (PEEK) in Plastic Injection Molding?

A: The advantages of PEEK plastic in injection molding are that it is among one of the strongest and most resistant plastics that is readily injection molded. Its inherent self-lubricity allows PEEK to slide easily into molds and helps reduce friction effects during the injection phase. It exhibits good fluidity when molten and will produce parts that rival the strength of metal parts with half (or even less) their weight. PEEK plastics allow the highly complex geometry of injection molding to meet a high-performance, low-weight material not found in many (if any) other available plastics.

Q: What Are the Disadvantages of Polyether Ether Ketone (PEEK) in Plastic Injection Molding?

A: The disadvantages of PEEK plastic in injection molding are its tricky processing parameters; PEEK requires high temperatures to injection mold, but it also experiences anisotropic shrinking during cooling, which means mold pressure must be actively managed, or unwanted shrinking can occur. Also, while PEEK is readily machined, it requires additional setup steps and working considerations like other machined plastics to prevent damage from machining stresses. Finally, to be effectively injection-molded, PEEK pellets must be dried to <0.02% moisture content, as any additional moisture will adversely affect the final injection molded part.

Q: How Does Polyether Ether Ketone (PEEK) Affect Human Health?

A: PEEK is an FDA and medical device-approved material, meaning it is not only used for repeated food exposure applications but also for internal and external medical implants. There are minor (if any) health consequences from PEEK exposure in any form, and even when heated, it does not produce significant fumes or hazardous smoke as with other plastics. As noted in recent studies, the only known health concern is the risk of burns from hot or molten PEEK during processing, which is treated like other thermal burns (i.e., there are no special considerations for PEEK burns apart from typical burn treatment protocol).

Q: Is Polyether Ether Ketone (PEEK) Toxic?

A: Most safety data sheets show no physical hazards or hazardous statuses from OSHA or other regulatory bodies, nor do they suggest any toxicological threats. PEEK has not been shown to leach harmful chemicals and will only cause mechanical irritation if ingested, inhaled, or exposed to skin/eyes (i.e., no toxicological effects when inhaled, ingested, or exposed to skin/eyes).

Q: Can Polyether Ether Ketone (PEEK) Plastic Be Injection Molded?

A: Yes, PEEK can be injection molded using standard IM machines. Depending on the specific PEEK grade, operators must set the processing temperatures correctly to account for PEEK's high melting temperature, which is usually around 350 °C-400 °C (662 °F-752 °F). PEEK grains/pellets must be sufficiently dry before injection molding due to their tendency to absorb moisture from the atmosphere, where operators aim for a <0.02% moisture content. It is also essential to ensure that no residual materials from previous injection molding operations are mixed with PEEK; due to PEEK's high melting temperature, any contamination of other plastics will quickly degrade and leave unsightly marks (or worse, negatively affect) the final injection mold. This contamination can occur in the IM machine itself or the regrinding process.

Q: What Is the Difference Between Polyether Ether Ketone (PEEK) and Ethanol?

A: PEEK is a high-performance engineering thermoplastic, while ethanol is a colorless, volatile liquid used as a solvent and fuel source. While PEEK exists at ambient temperatures as a solid, ethanol is a liquid at room temperature. Ethanol is the principal component of alcoholic beverages, where it is created via anaerobic fermentation of sugars into ethanol and CO2. In contrast, PEEK is created using aromatic monomer units in a step-growth polymerization process.

Q: What is PEEK good for?

A: Because of its robustness, PEEK is used to fabricate items used in demanding applications, including bearings, piston parts, pumps, HPLC columns, compressor plate valves, and cable insulation. It is one of the few plastics compatible with ultra-high vacuum applications.

Q: What is polyetheretherketone used for?

A: PEEK is used in the aerospace, automotive, electrical, and medical industries. Because of its robustness, it is used to fabricate items the chemical and engineering industry. Common examples include bearings, piston parts, pumps, HPLC columns, compressor plate valves, and cable insulation.

Q: Why is PEEK so expensive?

A: PEEK is engineered to meet rigorous standards, especially in critical applications like medical implants. Achieving such high purity requires meticulous manufacturing processes and quality control measures, inevitably driving up the cost.

Q: Is PEEK material FDA approved?

A: Polyetheretherketone (PEEK) is a thermoplastic polymer approved by the United States (US) Food and Drug Administration (FDA) as a proper material for bone implant production [1]. Polyetheretherketone (PEEK) is one of the most important bone implant material candidates due to the similar mechanical properties to bone.

Q: How strong is PEEK?

A: PEEK is a thermoplastic with extraordinary mechanical properties. The Young's modulus of elasticity is 3.6 GPa and its tensile strength is 170 MPa. PEEK is partially crystalline, melts at around 350°C, and is highly resistant to thermal degradation.

Q: How much does PEEK cost per pound?

A: It is also one of the most expensive polymers available. At a cost of $4,500 per pound, PEEK is 5 to 8 times more expensive than other high-end polymers.One common alternative to PEEK is PEI, generally a grade of SABIC's ULTEM™ resin, a derivative of Polyetherimide (PEI). While both materials have similar high-temperature resistance, they're in different thermoplastic families.

Q: What is the shelf life of PEEK?

A: PEEK can be stored for a long period of life and is exceptionally resistant to aging and weather conditions up to 10 years. Specific aging tests carried out on sample exposed to aging and atmospheric conditions, showed no changes in weight and volume.

Q: Who produces PEEK?

A: PEEK material (chemically known as polyetheretherketone) is manufactured by Ensinger in standard stock shapes for machining. It is extruded in sheet, rod and tube that may use Victrex® PEEK 450G or Solvay Ketaspire® KT-820 polymer.

Q: What is the infection rate of PEEK implants?

A: Included a total of 233 patients receiving PEEK implants that were from various manufacturers. They reported an associated infection rate of 7.29%, of which 6.01% (82% of total) required a second surgery for treatment [6]. This study found that 93% of total infectious cases required subsequent surgery for management.

Q: Can PEEK implants be removed?

A: I have placed and removed PEEK implants before so I am familiar with their in situ handling properties. You certainly could place a more complete jawline implant through your current incisions although be aware that it would not to be able to done keeping it as a one piece implant.

Q: What is black PEEK?

A: Black PEEK is ideal for instrument components where aesthetics is important, as well as for seal components where ductility and inertness are important. All unfilled PEEK grades comply with FDA regulation 21 CFR 177.2415 for repeated food contact.

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